Process Engineer

A client in Cork is looking for an experienced Process Engineer to join their team on a 12-month hourly rate contract.

This role involves working on multiple projects, particularly focusing on large-scale automation systems used for device assembly and testing. The successful candidate will contribute to process and equipment development from initial concept to full-scale production.

Key Responsibilities:

• Design and implement high-capability, high-yield manufacturing processes.
• Enhance process equipment and technology performance to facilitate seamless transfer of efficient and repeatable manufacturing processes.
• Partner with R&D teams to support new medical device development and ensure smooth transition from design validation to production.
• Collaborate with vendors on equipment design and development, overseeing projects from initial planning to onsite integration.
• Modify and refine existing automation systems to support New Product Introductions (NPIs) and improve manufacturing efficiency.
• Develop and maintain technical documentation, covering both preliminary and full-scale manufacturing processes.
• Lead and execute validation and qualification activities for processes and equipment.
• Drive continuous improvement initiatives to enhance process efficiency, quality, and reliability.
• Engage with various departments to support ongoing process optimization and future development needs.
• Develop and expand expertise within the Cork site, contributing to best practices and innovation.
• Oversee the commissioning of microcatheter manufacturing technology, production scale-up, process validation, and continuous improvement efforts.
• Assess the environmental impact of new processes, equipment, and materials in collaboration with EHS teams to mitigate risks.

Required Qualifications & Experience:

• Bachelor's degree (Level 8) in Engineering or Science (Manufacturing, Mechanical, Electronic, Production, or related field).
• 3+ years of relevant experience in medical device manufacturing.
• Strong analytical and problem-solving skills with an ability to identify and implement process improvements.
• Excellent communication, interpersonal, and leadership abilities.
• Experience in at least one of the following areas:Injection Molding
• Process Development & Characterization
• Process Troubleshooting & Optimization
• Process Validation
• DMAIC (Define, Measure, Analyze, Improve, Control)
• Equipment Validation
• New Product Introduction (NPI)